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ZC1000 Fully Automatic Concrete Production Line Equipment

  • ZC1000

  • ZCJK

  • 20set / Month

  • 20Days

  • 118800pcs/8-hour shift

  • 16T

  • 12-22sec

  • 1 set

Availability:
Quantity:

ZC1000 Concrete production line equipment is essential for manufacturers aiming to automate and optimize the concrete brick-making process. With advanced systems for batching, transporting, forming, curing, and stacking, a closed-loop automatic production line requires minimal manual operation, typically only 3-5 workers. ZCJK Group's production line solutions include high-precision equipment that improves production efficiency and product quality.

Batching & Mixing System

  1. High-Precision Concrete Mixer:ZCJK's PL series concrete mixer features advanced automatic weighing through three-point sensor technology, which ensures accurate mixing of aggregate proportions. This precision enables consistent quality across diverse aggregate types and product specifications, allowing manufacturers to adjust the mix according to predefined concrete ratios.

  2. Raw Material Transport System:The raw material transport system streamlines the movement of mixed materials to the forming area. This automated system reduces handling time, enhances efficiency, and maintains material consistency for optimal forming results.

Forming System

  1. Hydraulic and Servo-Controlled Molding:The forming system in ZCJK's ZC1000 concrete production line offers high accuracy in position, speed, and force control, enabling precise movement and shaping of each concrete brick. The hydraulic system’s rapid response supports fast and accurate actions, resulting in consistent and high-quality products while reducing waste.

  2. Mother-Child Cart System:This system transports freshly molded bricks to the curing kiln, removes the molds, and moves dried bricks to the packing area. By handling bricks with minimal manual intervention, the mother-child cart system improves efficiency and reduces potential product damage.

Curing Kiln and Stacking System

  1. Automated Curing Kiln:The curing kiln dries bricks without the need for manual watering, using a protective film to enhance curing efficiency. This method minimizes handling time while preserving product integrity, yielding bricks ready for immediate packaging and dispatch.

  2. Full-Automatic Stacking and Packaging:The stacking system automates brick stacking and bundling, with a rotating pallet mechanism for precise cross-directional packaging. Finished stacks are sent to the waiting area, ready for shipping, creating a continuous, efficient cycle in the production line.

Conclusion

ZC1000 Concrete production line equipment from ZCJK Group combines precision, automation, and efficiency. With advanced mixing, forming, and stacking solutions, these systems enhance productivity while requiring minimal labor, making them ideal for modern concrete brick production.


Main Parameter:


Pallet size

1150x900mm

Pallet maximum forming area

1100x850mm

Forming height

50-200(350/500)mm

Cycle time

12-22sec

Type of vibration table

Dynamic-static table

Excitation force

110KN

Total power

130kw

Total weight

16T

Detail Items:


Item

Quantity

Item

Quantity

ZC1000 brick making machine

1

Automatic Brick conveyor

1

Automatic pallet feeder

1

Hydraulic unit 

1

PLC Control system

1

Belt Conveyor 

1

JS750 Mixer

1

Double pallet stacker

1

Three-stage batching system

1

Manual hydraulic forklift

2

Free Mould

1



Capacity list:


Block/Brick Type

Brick Dimensions

Pcs/pallet

Capacity(8-hour shift)

Standard brick size

240x115x53mm

55

118800pcs

Paving Brick size

200x100x60mm

35

50400pcs

Multi hole brick size

240x115x90mm

24

46080pcs

Hollow block size

400x200x200mm

10

19200pcs


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Email :henry@zcjk.com 
Address:  Room 1603, Building 4, Oceanwide International, Jianghan District, Wuhan City, Hubei Province
Postcode: 100024
Tel: +86-13439309361
WhatsApp: +86-13439309361
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