Views: 23 Author: Site Editor Publish Time: 2024-09-05 Origin: Site
The full-automatic block production line is designed to meet the demands of high-volume production with efficiency and precision. By integrating six key systems—batching, mixing, molding, transportation, stacking, and packaging—the line can produce a variety of concrete products such as pavement bricks, hollow blocks, and water conservancy-related items. With advanced technology, the entire process is managed by computer automation, ensuring consistent quality and reduced labor costs.
The full-automatic block production line utilizes a closed-loop production design, which combines computer systems, sensors, hydraulic components, and mechanical equipment to streamline the entire manufacturing process. From batching to palletizing, each step is optimized for efficiency. Sensors monitor the moisture content of raw materials, allowing for precise mixing ratios, while the molding and transportation processes are entirely automated. This ensures that each product meets strict quality standards and that production runs smoothly with minimal downtime.
Key Steps in the Production Line
Batching (Dosing) System
The batching system operates under computer control, allowing for precise measurements of raw materials. Once the product formula is set, the computer automatically meters out the correct quantities of each material, ensuring consistent quality. The materials are then transferred to the mixing system for further processing.
Mixing System
This system handles the force mixing of all types of concrete products. The computer controls the mixing time, water content, and discharge process, ensuring that the mixture is uniform. After mixing, the materials are conveyed to the molding system for shaping.
Molding System
The molding process is managed by a PLC (Programmable Logic Controller) for intelligent control. This system allows for hydraulic transmission and vibration compression molding, ensuring that the blocks are of high density and strength. Different molds can be used to produce various products, making this system versatile and adaptable to market demands.
Elevator System
The elevator system is crucial for moving the molded products to higher levels for further processing. Under PLC control, the elevator can smoothly transport the products to the desired floor, depending on the product type, such as floor tiles or porous bricks.
Finger Car System
The finger car system is another essential component of the production line, operated under PLC control. It efficiently transports wet products to the curing kiln, where they are dried and strengthened. The system automatically moves the products into the kiln and later retrieves the cured items, ensuring a seamless flow of production.
Lowerator and Palletizing System
Once the products are cured, the lowerator system transports them to the palletizing area. Here, the bricks are stacked on pallets and prepared for transportation to the storage yard. The entire process, from pallet cleaning to brick stacking, can be controlled manually, semi-automatically, or fully automatically, depending on production needs.
Key Components of the Full-Automatic Production Line
Batching and Mixing Systems
These systems work together to ensure that raw materials are precisely measured and mixed for consistent product quality. The automated control allows for adjustments to be made in real-time, based on sensor data.
Molding and Elevation Systems
These systems handle the critical task of shaping and moving the blocks to various stages of the production line. They operate under PLC control to ensure smooth and efficient movement and processing of products.
Finger Car and Palletizing Systems
The finger car system is essential for moving products in and out of the curing kiln, while the palletizing system stacks the finished products for transport. Both systems are integral to maintaining a continuous flow of production with minimal manual intervention.
The full-automatic block production line offers a fully integrated solution for large-scale block production. By automating the entire process, from batching to palletizing, manufacturers can achieve high output with consistent quality while reducing labor costs. The advanced systems, such as the finger car and lowerator, ensure that every product is handled with precision, leading to better durability and overall performance. Whether producing pavement bricks, hollow blocks, or water conservancy products, this production line provides the flexibility and efficiency needed to meet market demands. ZCJK's full-automatic block production line is a smart investment for any manufacturer looking to improve productivity and product quality.
