QTY12 Full-automatic Block Production Line

Technical data of the production line:

Items of investment

Model QTJ-35A Production Line of Block Molding Machine

Items of investment:

Parameters：

Model ZCW-120 mould-pressing concrete tile molding machine

Introduction
ZCW-120 mould pressing concrete tile molding machine series and their production lines introduce the most advanced technology in China. Using plastic concrete in special dies and filtering unnecessary water with high pressure, the machine can produce tile adobes which become concrete tiles after maintenance and painting.The finished concrete tiles is of high strength, light weight and reasonable structure, overcoming the deficiencies of traditional dry concrete tiles made by roll molding, such as coarse surface, low strength and monotonous tile shape etc. In addition, the retainer plates used in mould-pressing molding machine can be made from cold rolled sheet because they are not pressed together with concrete. This can reduce the cost and increase the kinds, thus saving the investment for customers.

Advantages:

1. High molding speed and large capacity, high rate of finished products, reliable performance and best performance/price ratio. The main machine is equipped with PLC computer control imported from Japanese Mitsubishi and HMI system. All process from feeding to finished products are automatic and designed in modules.
2. The hydraulic system of the main machine is all imported from Taiwan with stable performance and low consumption. It is one of the best in the same category.
3. Multiple purpose: through changing moulds, it can produce various tiles besides high-grade color floor tiles such as terrazzo tiles etc.
4. The concrete tile made using sand concrete and through mould-pressing molding is characterized by perfect structure, complete kinds, high density, high strength and accurate size, and is among the best of concrete products.

Product features:

1. various colors and suitable for decoration;
2. high strength, lightweight, low consumption, large single-piece area and high coverage.
3. good insulation.
4. anti-acid and rain, weathering-resistant, good weatherability and over-80 years service life expectancy.
5. waterproofing and anti-permeation
6. various kinds
7. widely used. Products can be used in various buildings, practical and decorative.

Investment scale

1. capacity: 1.2 million pieces/year (one shift, 4000pcs/day for 300 days a year);
2. Floor area: 2000m2, including 150m2 for workshop and 100m2 for offices.
3. Workers：6, including 1 for operating main machine, 2 for operating mixers and 3 for other jobs.
4. Water and power supply: total installed capacity: 25kW; average electricity consumption: 18kw/hour; water: 5Ts/day;
5. Main materials: sand, rock powder, powdered coal ash and cement.

Analysis of economic returns:

1. Production cost
   The cost of each tile is 1.065 Yuan and market price is 2 Yuan/pc. Based on one 8-hour shift a day for 300 days a year, 1.2 million tiles can be produced a year, i.e. annual output value is 2.40 million Yuan and profit is 1.122 million Yuan.If two shifts a day, the output value and profit can double. Therefore economic returns are very good.
2. Conclusion:
   Concrete tiles are in line with the governmental policies and can save valuable clay resources by replacing clay tiles.It has very good economic returns as well as protecting environment. It is beneficial to both the country and people, quite suitable for development in various places.

Technical data:

Items of investment:

ZCY -200 Multiple-purpose paving machine

Product features:
⊙Widely used; ⊙high strength and wear-resistant, permeation-resistant, easy and fast to apply; ⊙bright colors and various kinds; ⊙low cost and big profitability ⊙small investment and high return, the first choice for small and medium investors to consider.

Introduction
Model ZCY -200 paving machine provides a pressure of maximum 200T and can make various square blocks, curb, lawn bricks, Holland bricks, Spanish bricks, slop-protecting bricks, blind-road bricks etc. Brick size is within 500x500x150mm. It is the best choice to produce large-size bricks which can be used in squares, public utility, yard, buildings and other areas.

Investment scale

1. Capacity: take the production of 250x250x50mm for example, 240pcs/hour and 300 hundred days a year.
2. Floor area: 1500m2, including workshop: 50m2; warehouse:50m2, offices:50m2, others:1350m2.
3. Workers: 4, including 2 for main machine, 1 for mixer and one for transportation.
4. Water and power supply: installed capacity is 15Kw; power consumption: 8 Kw/hour; water: 4T/day.
5. Main materials: sand, rock powder and cement.

Model ZCY-200 multiple-purpose paving machine

Model QTJ4-40 Ⅱ block molding machine

To meet the needs of a large amount of investor, our institute has developed small-size block molding machine. It has simple and compact structure, easy to use and maintain. It needs less workers and investment but has high output and return. In particular, QTJ4-40 Ⅱ block molding machine is quite suitable for standard bricks whose strength is higher than clay bricks.If provided with different models, it can produce various blocks and porous bricks.Therefore, it is a best choice for the laid-offs, the unemployed and people in rural areas to start their own business.