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■ QTJ4-28ⅡType Production Line / Single-line Investment

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■Production Line of Multifunctional Composite Heat-insulating Board

■CONCRETE FENCE MAKING MACHINE

 

 

Project Introduction

We Will Help You to Gain High Return from Investment on Our Proprietary Building Material Technology!

Multifunctional Composite Heat-insulating Board
Multifunctional composite heat-insulating board is a type of high-performance walling material and finishing material for buildings and very popular in Europe and America. With inorganic fire-proof heat insulating material used on both sides and EPS heat insulating panel used in the middle, they can be customized into different sizes according to clients' requirements. Known as a new building solution in the future and with perfect insulating property, they are effective in reduction of building dead weight and improvement of usable floor area.
Multifunctional composite heat-insulating board may be extensively used on the exterior wall of buildings, roof, highway, railway, airport, air-conditioning system, laundry machine, refrigerated warehouse, refrigerated vehicle and insulated colored-steel portable houses.

Benefits of Investment on A Manufacturing Factory of Multifunctional Composite Heat-insulating Boards
Modern buildings would not provide a comfortable living environment without temperature control technology, for example, the application of air conditioners and heat system. However, energy consumption has become a big concern globally. It will be the key to the development of world economy how to reduce the excessive dependence upon energy; therefore, the energy-centered development strategy has been highly prioritized in China. Energy conservation must be considered in the solution package of indoor temperature control. As per a statistics, up to 200 billion RMB would be saved in a year if only one kwh of electrical power were saved by each Chinese everyday. By applying multifunctional composite heat-insulating boards on the exterior walls of buildings throughout China, two kwh of power will be guaranteed to save each person approximately.
Meanwhile, more than 100 Mtons of coal will be saved. The reason is such innovative material has the feature to keep the room temperature from draining. With it, the room temperature will remain stable for long even the air conditioner is off. The invention and application of this type of material is known as a revolution in the field of building materials. The tremendous market potential, strong consumption demands and powerful governmental supports provide an unprecedented business opportunity for multifunctional composite heat-insulating boards. It has been recognized as a perfect business project to invest, benefiting both the country and the people.

Investment Advantages

Strong Market Demands

Government Supports

Seven Major Benefits

Backup to Success

(Ⅰ) Preferential Policy
Multifunctional composite heat-insulating board, as an innovative type of environment-friendly and energy-efficient building material, is powerfully enforced by the government and will be popularized completely in the future buildings.
As Ⅰper the data from the Ministry of Construction, about 43 billion square meters or 95% of the existing buildings nationwide in China is energy-ineffecient type, of which the power consumption accounts for 27.5% of the total presently. The government has planned to renovate these buildings as per China’s 11th Five-year Program. An investment of 100 to 200 RMB per square meter is going to be made for the achievement of 50% power saving. Besides, this criterion will be enforced in all new buildings in China.
According the latest construction program, additional 30 billion square meters will turn into new building area nationwide in China, including 13 billion square meters in the urban areas by the end of 2020. If the objective of 50% power conversation is achievable, then approximately 160 Mtons of standard coal will be saved. Currently, the direct power consumption of buildings accounts for 30% to 35% of the total more or less, three times of America and 7.2 times of Japan, which makes the energy utilization efficiency sticks at 33%, much lower than 43% of developed countries. Meanwhile, of the 10 billion tons of carbon dioxide exhausted globally, 30% to 35% is sourced from the heating system of buildings. Considering the fact that excessive exhaust of carbon dioxide will accelerate the dangerous glasshouse effect and acid rain pollution, it is extremely urgent to lower the energy consumption and call for environment protection.
Power consumption by buildings will become the top in the short future in China. Since the energy consumption from the heating system or air-conditioning system is unprofitable and requires additional cost year by year, the energy saving of buildings is therefore the highest prioritized and becomes an important integral part of China's sustainable development strategy.

Circular on Printing and Distributing the Implementation Suggestions of Ten Key Energy-saving Projects in the Eleventh Five-year Program
To:The Development and Reform Commissions, Economy and Trade Commissions, Science and Technology Departments, Departments of Finance, Departments of Construction, Quality and Technology Supervision Bureaus, Environmental Protection Administration and Departments of Institutional Affairs of All Provinces, Autonomous Regions, municipalities directly under the Central Government, Cities Specifically Designated in the State Plan and the Production and Construction Corps of Xinjiang, The Central Committee of the Communist Party of China and All Departments of Institutional Affairs of All Ministries of the State Council.
The ten key energy-saving projects, as one important part of the middle-term and long-term energy-saving functional program, have been included in the Eleventh Five-year Program Outline of China's National Economy and Social Development Strategy, which is an important engineering technical action for the objective of reducing the energy consumption per GDP by 20% around. To organize and implement the ten key energy-saving projects successfully, the State Development and Reform Commission, in association with the Ministry of Science and Technology, the Ministry of Finance, the Ministry of Construction, the State Quality Inspection Administration, the State Environmental Protection Administration, the Bureau of Institutional Affairs of the State Council and the Bureau of Institutional Affairs directly under the Central Committee of CPC, prepares and prints the Implementation Suggestions of Ten Key Energy-saving Projects in the Eleventh Five-year Program for you. Please make certain they will be seriously performed.
Appendix: The Implementation Suggestions of Ten Key Energy-saving Projects in the Eleventh Five-year Program

State Development and Reform Commission

Ministry of Science and Technology

Ministry of Finance

Ministry of Construction

State Quality Inspection Administration

State Environmental Protection Administration

Bureau of Institutional Affairs of the State Council

Bureau of Institutional Affairs directly under the Central Committee of CPC

July 25, 2006

The Ministry of Construction issued "The Regulations on Administration of Building Energy Conservation"(exposure draft) in 2006, requiring the power consumption to be minimized in the processes of building design and construction And the land agents land development license will be suspended if it fails to display in public the indices of power consumption while selling houses
In addition, the "Measures for Supervision and Administration of Energy-saving Quality in Civil Construction Projects" printed and distributed by the Ministry of Construction on July 31, 2006 also expressed clearly that, the energy conservation standard of building must be enforced strictly in all civil construction projects, and the approved design and energy conservation standard must be followed seriously, no modification to the design document is permitted without prior approval.

(Ⅱ) Market Advantage
Multifunctional composite heat-insulating board has a very promising market prospect. Firstly, it is widely applicable to the exterior wall of buildings, roof, highway, railway, airport, air conditioner, laundry machine, refrigerated warehouse, refrigerated vehicle and insulated colored-steel portable houses. Today against the background of construction boom in China, its market prospect is unpredictable. Secondly, multifunctional composite heat-insulating board has such features as energy saving, environment friendly and easy to use. The government has issued the policy to enforce the use of power-saving building material, which makes its market prospect more guaranteed. Thirdly, as a type of environment-friendly building material, multifunctional composite heat-insulating board represents the new development trend and fashion of construction business internationally. It is almost a choice of must in building comfortable and environment-friendly dwelling environment. Finally, there are many packing options available for different applications.

Conclusively, the market is highly potential with so many advantages attached to it.

(Ⅲ) Technical Advantage
This technique adopts factory-prefabricated EPS multifunctional composite heat-insulating board with foaming polyphenyl plate as thermal insulating material, which can be combined together with facing tiles while pouring into molds. The prefabrication practice in factory is good for quality control and efficient by reducing process steps while applying at site. This technique exploits a new way for outdoor insulating decorative facing bricks. The binding is very firm between the facing bricks and the insulation layer as well as between the heat-insulating boards and the substrate wall; meanwhile, adequate safety is provided. Polyphenyl board is more than enough to satisfy the new design standards of building energy conservation with reduced thickness, for it has good heat engineering performance. Its high working efficiency wins more points in the renovation projects for building energy conservation, saving more manpower and lowering the construction cost. This technique has passed the technical appraisal arranged by the Ministry of Construction and is concluded internationally advanced.
In addition, Beijing Zhongcai Jianke Institute of Science and Technology for Building Materials has abundant experience in scientific research and a good number of professional designers and manufacturing personnel. The products it developed are characterized by high degree of automation, reliable quality and many varieties, well sold in China and recognized by users. Our research institute abides by contracts and honors credit in addition to profound technical force. By combining the introduction of advanced international techniques and independent innovation, we have developed many products containing high and new technology, and establish long-term business relations with a lot of enterprises; meanwhile, the products have won trust and recognition from users. We are expecting to share a bright future with our users by more efforts and cooperation.

( Ⅳ) Equipment Advantages
Our research institute has developed many foaming equipment, including different models of semi-automatic, automatic EPS board processing machine, foaming machine, shaping machine, plate cutting machine, AC spot welder and so on. We are sincerely willing to provide you different models of EPS foaming machine and the production techniques of foam articles in addition to installation and commissioning as well as technical training service. Our R&D personnel considers both the market demands and the leading technology of the field with the hope of producing new products and meeting different market demands over the world. It is our business belief to produce clients the top-quality products and the most reliable global services.

(Ⅴ) Product Advantages
In terms of design, multifunctional composite heat-insulating board may be produced into different sizes and specifications based on specific building design requirements, so as to integrate more new ideas or concepts and more variations. It allows opening or window at any position. Inorganic material is used for bonding between Class A fire-proof non-inflammable board and EPs, very convenient in construction practice.
Regarding strength, multifunctional composite heat-insulating board is so designed that inorganic fire-proof heat insulating material is used on both sides and EPS heat insulating panel is used in the middle, which are bound together with benzene-free adhesive. It has such features as very tight and stable internal structure, plenty of long vegetable fibers containing in the inorganic fire-proof material, small expansion coefficient (no need to worry about expansion or deformation due to external factor) as well as good performance in thermal insulation, fire proof and water proof. Besides, its resistance to earthquake, shock and bending is far more higher than other boards.
Concerning energy saving, multifunctional composite heat-insulating board is known as a type of high-efficiency energy saving material with less air motion or leakage and minimal affect by noise and dust penetration. Its heat-insulating property is so good that only very little energy will be drained even in severe climatic environment. If using this material properly, the power consumption of air conditioning system or heating system will be only one tenth of the original, thus to provide the residents a more comfortable and controllable indoor environment.
As for environment protection, multifunctional composite heat-insulating board produces no toxic or harmful gas or radioactivity. It is made of reclaimable and natural pollution-free material, 100% meeting the environmental requirements.
The products processed with the equipment system supplied by our research institute are very stable in performance with the key specifications as follows.
Fire Endurance: 150 Minutes
Density: 230-250kg/m3
Compression Strength: 1.5-2Mpa
Folding Strength
0.8-1Mpa
Hydrophobicity: ≥95%
Mean Average Sound Absorption Coefficient(reverberation room method) : 0.64
Thermal Conductivity: ≤0.065w/m.k
Drying Shrinkage: ≤0.5mm/m

(Ⅵ) Price Advantage
Since our research institute possesses the proprietary intellectual property rights of the said technique and equipment, the price is very competitive comparing with the like products in China mainland. For the present, the technology transfer fee is only 50 thousand RMB and the equipment investment varies from 100 thousand to 1 million RMB based on different options.

(VII) Service Advantage
As a well-recognized gold medal service provider, our research institute has a professional service team of high qualifications, who win favorable public praise among our clients. We provide not only round-the-clock instant consulting service but also "one-to-one" follow-up turnkey service. For any client who needs assistance for a product problem, our serviceman will be available at the site within 24 hours if the client factory is located in the neighbor provinces of Beijing, or within three days if in the remote provinces. In addition, we offer turn-key projects to any client who is in the cooperation with our institute. Our technical personnel will be available for site instructions throughout the entire process, including site selection, ordering of raw materials, equipment installation/commissioning, equipment operation and trial run until acceptable product is produced.

EPS Raw Materials
Steam
Compressed Air
Preconditioning I
Preconditioning II
Drying and Sulfuration
Curing
Molding
Drying
Cutting

 

Product Description

ZC-PS 3000 Production Line of Multifunctional Composite Heat-insulating Board
Parameters of Molding Machine:

Items

Measure Units

Model ZC-PSB 3000

Internal Dimensions of Mold Cavity

mm

3060x 1 250x530

Volume of Mold Cavity

2.41

Density/specific Weight of Product

K9/m3

630

Production Efficiency(under normal condition)

Piecen

6—9

Steam Pressure

mpa

0.6—0.8

Diameter of Steam Inlet

mm

80

Diameter of Compressed Air Inlet

mm

80

Power Supply

V

380

Capacity

kw

7

Maximum External Dimensions

mm

4500x21 50x2950

Overall Weight

kg

4500

Items of Investment:

Composition of Production Line

Model ZC-PSF 1000 Continuous Foaming Machine

Model ZC-PSL 6000 Sulfuration Drying Bed

Model ZC-PSB 3000 Semi-automatic Molding Machine of Heat-insulating Board

Model ZC-PSQ 8000 Automatic Cutting Machine

Model ZC-PSF 900 Continuous Foaming Machine?
Model ZC-PSF 900 Continuous Foaming Machine

Model ZC-PSL 6000 Sulfuration Drying Bed
Model ZC-PSL 6000 Sulfuration Drying Bed

Model ZC-PSB 3000 Semi-automatic Molding Machine of Heat-insulating Board
Model ZC-PSB 3000 Semi-automatic Molding Machine of ?Heat-insulating Board

Model ZC-PSQ 8000 Automatic Cutting Machine
Model ZC-PSQ 8000 Automatic Cutting Machinecv

ZC-PS 6000 Automatic Production Line of Multifunctional Composite Heat-insulating Board

Main Features
★Top-quality shaped steel welded together, through aging thermal treatment, high strength, good resistance to deformation and expansion of high-density products.
★PLC touch screen, computerized control, automatic cycle operation of mold unloading, mold matching, material charging, heating, temperature holding, vacuum cooling, knockout and ejection.
★Special aluminum alloy finishing used in the mold cavity, good thermal conduction, high tensile strength and long service life.
★Advanced and unique through-heating molding technique, pressure-variable blower for material suction and cooling, strong penetrating power, good adhesive property, less steam consumption, quick molding, low water content and good soundness.

Parameters of Molding Machine:

Parameters

Measure Units

ZC—PSB 6000
Model ZC-PSB 6000

Internal Dimensions of Mold Cavity

mm

612x125x630

Volume of Mold Cavity

4.82

Density/specific Weight of Product

Kg/m³

6-30

Production Efficiency(under normal condition)

Piece/n

6-9

Steam Pressure

Mpa

0.6-0.8

Diameter of Steam Inlet

mm

150

Diameter of Compressed Air Inlet

mm

80

Power Supply

V

380

Rated Capacity

kw

13

Maximum External Dimensions

mm

7500x2150x2950

Overall Weight

kg

9500

Note: The rolling support and electronic weight scale are extra optional accessories.

Items of Investment

Composition of Production Line

Model ZC-PS8 6000 Automatic Molding Machine of Heat-insulating Board

Model ZC-PSF 1400 Automatic Foaming Machine

Model ZC-PSQ 8000 Automatic Cutting Machine

ZC-PSL 6000 Sulfuration Drying Bed

 

Product Description
It is so designed that the ageing resistance of insulation layer is improved significantly, which can guarantee the thermal insulating system safe, no bubble, no peel-off and good crack resistance and durability.

Operation Process:
Binding with Rebars
 Fixing Heat-insulating Boards on the Exterior Wall Form Setting Concrete Casting Form Removal Concrete Curing Finishing Heat-insulating Boards on the Exterior Wall Application of Mortar Sticking Tiles or Swabbing

ZC-PSL 6000 Sulfuration Drying Bed
ZC-PSL 6000 Sulfuration Drying Bed

Model ZC-PSF 1400 Automatic Foaming Machine
Model ZC-PSF 1400 Automatic Foaming Machine

Model ZC-PS8 6000 Automatic Molding Machine of Heat-insulating Board
Model ZC-PS8 6000 Automatic Molding Machine of Heat-insulating Board


Model ZC-PSQ 8000 Automatic Cutting Machine

ZC-PS 2000 Production Line of Multifunctional Composite Heat-insulating Board
Parameters of Molding Machine:

Parameters

Measure Units

ZC—PSB 2000
Model ZC-PSB 2000

Internal Dimensions of Mold Cavity

mm

2040x 1020x530

Volume of Mold Cavity

1.10

Density/specific Weight of Product

K9/m³

6-30

Production Efficiency(under normal condition)

Piece/n

5-8

Steam Pressure

mpa

0.6O8

Diameter of Steam Inlet

mm

65

Diameter of Compressed Air Inlet

mm

80

Power Supply

V

380

Rated Capacity

kw

7

Maximum External Dimensions

mm

3600x2000x2750

Overall Weight

kg

3000

Items of Investment

Composition of Production Line

ZC-PSF 1000 General Foaming Machine

ZC-PSB 2000 Semi-automatic Molding Machine of Heat-insulating Board

ZC-PSQ 8000 Automatic Cutting Machine

ZC-PSF 1000 General Foaming Machine
ZC-PSF 1000 General Foaming Machine

ZC-PSB 2000 Semi-automatic Molding Machine of Heat-insulating Board
ZC-PSB 2000 Semi-automatic Molding Machine of Heat-insulating Board


ZC-PSQ 8000 Automatic Cutting Machine


ZC-PSF 900 Continuous Foaming Machine

ZC-PSC 2000 Thermal Mortar Blending Machine
ZC-PSC 2000 Thermal Mortar Blending Machine

ZC-PS 2000 Production Line of Multifunctional Composite Heat-insulating Granules
Product Brief:
This product is a type of rubber powder polyphenyl granules made up of rubber powder and polyphenyl granules, and particularly designed as insulation-layer material for exterior walls. This product is characterized by good applicability, high adhesive strength, good crack resistance, strong resistance to deformation, good heat-insulating property, no blister or cracking.
System Features

1.This system is applicable to the energy-saving renovation works of multiple-story and high-level buildings.
2.Good integrity, high resistance to cracking, outstanding workability, safe and reliable.
3.Simple to apply, low cost and environment friendly.

Parameters of Molding Machine:

Rated Amount of Agitation

3

Rated Discharging Time after Agitation

min

20

Total Power

kw

9.7

External Dimensions

mm

2000x2000x3000

Machine Weight

kg

3000

Items of Investment

Composition of Production Line

ZC-PSF 900 Continuous Foaming Machine

ZC-PSC 2000 Thermal Mortar Blending Machine


ZC-PSC 2000 Thermal Mortar Blending Machine

ZC-PC 2000 Automatic Multifunctional Packing Production Line
ZC-PS 8000 Automatic Production Line of Multifunctional Composite Heat-insulating Board

Parameters of Molding Machine:

Parameters

Measure Units

ZC—PSB 8000
Model ZC-PSB 8000

Internal Dimensions of Mold Cavity

mm

8160x1250x630

Volume of Mold Cavity

6.43

Density/specific Weight of Product

Kg/m³

6—30

Production Efficiency(under normal condition)

Piece/n

6—9

Steam Pressure

mpa

0.6—0.8

Diameter of Steam Inlet

mm

150

Diameter of Compressed Air Inlet

mm

80

Power Supply

V

380

Rated Capacity

kw

1 3

Maximum External Dimensions

mm

9500x2150x2950

Overall Weight

kg

10500

Items of Investment

Composition of Production Line

ZC-PSB 8000 Automatic Molding Machine of Heat-insulating Board

ZC-PSZ 2000 Multifunctional Packing Machine

ZC-PSF 1400 Automatic Foaming Machine

ZC-PSF 1200 Automatic Foaming Machine

ZC-PSQ 8000 Automatic Cutting Machine

ZC-PSL 6000 Sulfuration Drying Bed

ZC-PSC 2000 Thermal Mortar Blending Machine

ZC-PSZ 2000 Multifunctional Packing Machine
ZC-PSZ 2000 Multifunctional Packing Machine
ZC-PSC 2000 Thermal Mortar Blending Machine
ZC-PSC 2000 Thermal Mortar Blending Machine
ZC-PSF 1200 Automatic Foaming Machine
ZC-PSF 1200 Automatic Foaming Machine


ZC-PSF 1400 Automatic Foaming Machine

ZC-PSB 8000 Automatic Molding Machine of Heat-insulating Board
ZC-PSB 8000 Automatic Molding Machine of Heat-insulating Board

ZC-PSL 6000 Sulfuration Drying Bed
ZC-PSL 6000 Sulfuration Drying Bed


ZC-PSQ 8000 Automatic Cutting Machine

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